Fully Intelligent 16mm Threaded Steel Stirrup Bending Machine For Construction

Fully Intelligent 16mm Threaded Steel Stirrup Bending Machine For Construction

The fully intelligent 16mm threaded steel stirrup bending machine is a new-generation integrated rebar processing equipment independently developed for modern construction engineering. It targets threaded steel (deformed rebar) with a maximum processing diameter of 16mm, perfectly adapting to HRB400, HRB500 and other mainstream construction steel materials. Different from traditional semi-automatic bending equipment, this machine realizes full-process intelligent unmanned operation, including automatic feeding, straightening, fixed-length positioning, multi-angle bending, hydraulic shearing and automatic discharging. It is the preferred intelligent equipment for standardized processing of steel bars in high-rise buildings, bridge tunnels, infrastructure and precast component factories, effectively solving the pain points of low efficiency, large dimensional error, high labor cost and unstable product quality in manual steel bar bending.

2. Advanced Intelligent Control System

Equipped with an industrial-grade PLC intelligent control system and high-definition touch screen operating terminal, this stirrup bending machine features simple operation and powerful functions. The system comes with a built-in rich database of common stirrup shapes, including square, rectangular, circular, triangular and special-shaped stirrups, supporting one-click calling and rapid switching of processing programs. Meanwhile, it allows customers to edit and store custom bending parameters according to construction requirements. The closed-loop servo control technology ensures real-time precise correction of feeding and bending actions, effectively avoiding processing errors caused by steel bar deviation or mechanical vibration. In addition, the intelligent fault self-diagnosis function can automatically detect equipment abnormalities, display fault codes and prompt solutions, greatly reducing equipment failure downtime and maintenance difficulty.

3. Core Performance Advantages

3.1 Ultra-high Processing Precision

The machine adopts multi-group precision straightening wheel sets and synchronous servo traction technology. The straightening device can completely eliminate the internal stress of coiled threaded steel without damaging the steel bar thread structure. The fixed-length accuracy is controlled within ±1mm, and the bending angle error is less than ±1°, which fully meets the high-precision steel bar processing standards of national key construction projects. The processed stirrups have uniform specifications, flat cutting sections and consistent bending radian, effectively improving the bonding effect between steel bars and concrete.

3.2 High-efficiency Continuous Production

Optimized with a high-speed bending and hydraulic shearing integrated mechanism, the equipment realizes fast cyclic processing. The maximum processing speed reaches 120m/min, and the hourly output of standard stirrups can reach 2300 pieces. It supports 24-hour uninterrupted continuous operation, and one single machine can replace 5-6 manual workers. It completely breaks the efficiency bottleneck of traditional manual processing and semi-automatic equipment, greatly shortening the steel bar processing cycle of construction projects.

3.3 Labor-saving and Cost-effective

The full-automatic intelligent design only requires one worker to complete parameter setting, equipment monitoring and material collection work, which greatly reduces the enterprise’s labor input and management cost. The intelligent material-saving algorithm optimizes the cutting and bending path, minimizes the head and tail waste of threaded steel, and improves the material utilization rate by more than 8% compared with traditional processing methods, effectively reducing the comprehensive production cost of steel bar processing.

3.14 Stable and Durable with Low Maintenance

The whole machine adopts heavy-duty thickened steel plate welding frame, with high overall rigidity and strong shock resistance. Key wearing parts such as straightening wheels, bending dies and traction rollers are made of high-strength wear-resistant alloy materials, which have long service life and strong corrosion resistance. The modular assembly design is adopted for the whole equipment, which is convenient for daily maintenance, parts replacement and equipment upgrading, ensuring long-term stable operation in harsh construction environments such as dust and humidity.

4. Complete Technical Parameters

5. Wide Application Scenarios

This fully intelligent 16mm threaded steel stirrup bending machine has strong versatility and wide applicability. It is widely used in various construction scenarios, including urban high-rise residential buildings, commercial complex buildings, highway and railway bridges, tunnel engineering, water conservancy and hydropower projects, subway municipal engineering, as well as professional steel bar processing plants and precast concrete component factories. It can efficiently complete the processing of various specifications of threaded steel stirrups and special-shaped steel bars, providing reliable intelligent equipment support for standardized, efficient and high-quality construction of various projects.

6. Product Conclusion

With the upgrading of the construction industry towards intelligence, standardization and high efficiency, traditional manual and semi-automatic steel bar processing equipment can no longer meet the market demand. The fully intelligent 16mm threaded steel stirrup bending machine integrates intelligent control, high precision, high efficiency, energy saving and durability. It solves many industry pain points in traditional steel bar processing, helps construction enterprises reduce costs, improve production efficiency and ensure project quality, and has become an indispensable core intelligent equipment in modern construction steel processing industry, with extremely high market application value and development prospects.